Process units
Maintenance and renewal of vessels and agitation systems.
Connect process costs to investment decisions.
Pumps, heat exchangers and utilities: REX connects expenditure, maintenance and operations to prepare budgets and changes to your unit.
- areas of intervention
- 4
- complementary solutions
- 6
- shared view of costs and decisions
- 1
Your economic decisions
Understand expenditure in its process context.
A fouled exchanger or an unsuitable pump can require more energy and maintenance. Connect spending to operating conditions to anticipate interventions and compare options alongside process safety requirements.
Transfer & storage
Pumping costs and maintenance of transfer and storage systems.
Heat transfer
Energy, cleaning and refurbishment of heat exchangers.
Utilities
Spending on steam, compressed air and industrial water.
From rising steam use to a maintenance decision
Does the same product now take more steam?
Operations compares steam readings with tonnes processed, flow rate and temperatures at the exchanger inlet and outlet. The team compares production runs for the same product.
What will each option cost over the next few runs?
In REX, your team brings together steam, cleaning and shutdown costs. It compares the cost of repeated maintenance with a quote to modify the exchanger, based on the same planned output.
Explore the REX platformTransfer pump
Product flow into the exchanger.
Heat exchanger
Steam consumption and cleaning frequency.
Agitated vessel
Temperature required for production.
Plan your process unit’s next shutdown.
Which exchanger needs cleaning more often? Let’s review its recent readings alongside your production schedule to compare the options.
Discuss my process unit- Diagnostics
Use operating conditions and cleaning records to explain a rise in steam use.
- Investment studies
Estimate modification costs against fluid and material requirements and the available shutdown window.